BAL-2000™ USB-Powered Portable Balancing System

 

bal2000
BAL-2000 portable single-plane or two-plane field balancing system
with phase-reference laser tachometer

The BAL-2000 portable balancing system for single-plane or two-plane balancing is exceptionally easy to use. It is powered by the USB port on a laptop or PC, which in turn powers its phase-reference laser tachometer and one or two IEPE (ICP®)-compatible accelerometers.

The phase-reference laser tachometer has programmable gain for optimizing performance in any environment. The visual readout shows signal level and phase tracking in analog waveform. The adjustable low-pass filter ensures a stable phase signal for easy balancing.

A test run shows the initial unbalance, the input signal, and phase trigger.

After balance correction, the signal is reduced as shown by the readout in the “bulls eye” and by reduced analog waveform amplitude.

  • Range from 250 to 8000 rpm
  • Peak unbalance reported in acceleration (g) or velocity (in/sec)
  • Step-by-step procedures and prompts eliminate confusion and error
  • Built-in database to store history
  • Single-plane, static couple separation, and two-plane methods included
  • Vector split calculation from 3 to 40 blades for fans, axial bladed rotors, etc.
  • Time domain waveform of each plane for visual ID of 1 x unbalance against other frequencies
  • Up to 15 1 x time-domain waveform averages
  • Up to 15 peak sampling averages
  • Easy-to-use digital band pass filter, results of filtering immediately apparent in oscilloscope window
  • Software adjustable gain control on the fly to save and recall influence coefficients
  • Data sampled at 100 x rotation frequency (phase driven)
  • Optimized for 1280 x 1024 and 1024 x 768 screen resolution
BAL-2000 System Components Balancer Hardware Module
  • Two BNC connectors for industry-standard ICP-compatible piezoelectric accelerometers with 10 mA constant current source
  • USB Connector for signal and power
  • 3-pin mini-DIN connector for Laser
  • Tachometer
  • Laser Tachometer Module
  • Cable with 3-pin mini-DIN connector
  • Adapter bracket for magnetic mount
  • Magnetic mounting base with ball-joint articulating arm
BAL-2000 Software CD-ROM
  • Desktop instrumentation software
  • Drivers
  • Manuals with step-by-step installation procedure
System Requirements
  • Laptop or desktop PC
  • At least 5 MB available hard disk space
  • Screen resolution at least 1024×768 or 1280×1024
  • 1 available USB port directly on the computer — not on an external USB hub
  • RAM requirements for Microsoft Windows operating system versions:
    • Windows XP (any version): 1 GB RAM
    • Windows 7
  • One or two piezoelectric industrial accelerometers with mounts and cables
Specifications BAL-2000 Module
  • ICP-Compatible Inputs:
    • Voltage: 24 V max
    • Constant Current Source: 10 mA
    • Connector: BNC
  • Power Requirement:
  • USB Input: 100 mA max powered by USB port on PC or laptop
Phase-Reference Laser Tachometer (when used with BAL-2000)
  • Laser: Class 1
  • Range: 400 mm (16”)
  • Spot Size at Focus: 1 mm at 400 mm (0.039” at 16”)
  • Supply Voltage: 10 V – 30 V DC
  • Sensing Beam: 650 nm visible red
  • Beam Size at Aperture: ~ 2 mm
  • Output Response Time: 500 microseconds
  • Repeatability: 70 microseconds
  • Two-push-button programming
    • 2-point static
    • 2-point dynamic
    • 1-point static
    • LO/DO options
  • Indicators:
    • Signal Strength: Eight-bar LED
    • Power On: Green
    • Output Conducting: Yellow
  • Environmental Rating: IP 64
  • Operating temperature: 50 degrees F to 122 degrees F (10 degrees C to 50 degrees C) 90% RH at 122 degrees F (noncondensing)